Most machine operators do not remember the last time they did some maintenance on these devices. Those working in mold shops need to be serious about the machines since they need regular maintenance. In case you give them less attention, the efficiency is going to reduce significantly. Below are ways of improving EDM machining productivity.
Wire erosive devices are machines and just like any other machine, they need regular repairs and maintenance so that they can perform efficiently. Lack of maintenance leads to frequent breakdowns or low productions because of slow devices. To take care of such issues, there is need to keep a diary next to the machine will the durability of various parts stated so that after this period, the parts can be checked. That way, there will be increased production.
The consumables that you use on the device can cause harm or be helpful based on where you purchase them and the amount you pay for them. There is no issue with saving money when making purchases, but still, it is worth noting that most of the low-cost parts are aftermarkets and might be costly in the long run. The best way to sustain good accuracy and performance is checking with the experts or support services which parts are the best.
Similarly, the engineers or the professionals getting the maintenance contract should be well skilled and experienced in repairing the appliances. Although you might have used the machine for long to understand it, it is good to have people who are trained to do the maintenance since when you do it, you might forget some things that can make the machine shut down while working. The time that goes to waste when the machine breaks will be saved.
The other thing one should do to improve efficiency is training employees on the use of the EDM especially after purchasing one that has the latest features. When the person operating the machine has no skills, it lowers the output and quality. However, sending the operators to EDM demo centers for training classes will turn the efficiency of the machine in the right direction. Therefore, try looking for dealers who offer coaching programs for operators.
Another way to improve output is using robots to work on holidays and weekends doing the loading and offloading. Automation of various process will also play a huge role in increasing output. With automation programs output hours increase significantly hence the need to talk to the supplier so that you can update your existing EDM.
Use of automatic dual machines will also benefit your company a lot. The use of automatic wire changeover will reduce production time by half. The change over time is also significantly lowered and without changing precision. Although these machines are limited, try to get a new one so that you can enjoy the benefits that come with it.
Lastly, it is vital to do something instead of waiting and doing nothing. Consult with experts, other companies, and your associates to come up with ways of making your manufacturing more effective and efficient. Emphasize on quality and better communication.
Wire erosive devices are machines and just like any other machine, they need regular repairs and maintenance so that they can perform efficiently. Lack of maintenance leads to frequent breakdowns or low productions because of slow devices. To take care of such issues, there is need to keep a diary next to the machine will the durability of various parts stated so that after this period, the parts can be checked. That way, there will be increased production.
The consumables that you use on the device can cause harm or be helpful based on where you purchase them and the amount you pay for them. There is no issue with saving money when making purchases, but still, it is worth noting that most of the low-cost parts are aftermarkets and might be costly in the long run. The best way to sustain good accuracy and performance is checking with the experts or support services which parts are the best.
Similarly, the engineers or the professionals getting the maintenance contract should be well skilled and experienced in repairing the appliances. Although you might have used the machine for long to understand it, it is good to have people who are trained to do the maintenance since when you do it, you might forget some things that can make the machine shut down while working. The time that goes to waste when the machine breaks will be saved.
The other thing one should do to improve efficiency is training employees on the use of the EDM especially after purchasing one that has the latest features. When the person operating the machine has no skills, it lowers the output and quality. However, sending the operators to EDM demo centers for training classes will turn the efficiency of the machine in the right direction. Therefore, try looking for dealers who offer coaching programs for operators.
Another way to improve output is using robots to work on holidays and weekends doing the loading and offloading. Automation of various process will also play a huge role in increasing output. With automation programs output hours increase significantly hence the need to talk to the supplier so that you can update your existing EDM.
Use of automatic dual machines will also benefit your company a lot. The use of automatic wire changeover will reduce production time by half. The change over time is also significantly lowered and without changing precision. Although these machines are limited, try to get a new one so that you can enjoy the benefits that come with it.
Lastly, it is vital to do something instead of waiting and doing nothing. Consult with experts, other companies, and your associates to come up with ways of making your manufacturing more effective and efficient. Emphasize on quality and better communication.
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You can get a detailed list of the factors to consider when picking a provider of EDM machining services at http://www.electrocutpacific.com right now.
